Troubleshooting

Below is a checklist of the most frequently-occurring faults and queries experienced on electrically operated kilns. Please note that electrical checks and adjustments should be carried out only by a qualified electrical engineer.

Electric Kilns

 
  Kiln not firing imcExpander

More details..

Check main electrical supply switch

  • Fuse blown / breaker tripped
  • Cable connection failure
Check kiln controlling contactor
  • Loose connection
  • Contactor failure
Check kiln door / lid switch
  • Switch switched on
  • Switch incorrectly engaged
  • Switch failure
Check controller
  • Controller not switched on
  • Loose connections
  • Controller faulty
  • Thermocouple circuit inoperative
  • Fuse in controller blown

Kiln not firing  
  Kiln does not reach temperature imcExpander

More details..

  • Heating element failure
  • Heating element broken in chamber
  • Heating element broken at connection with electrical supply cable to element
  • Ageing elements
  • Too much weight of product and kiln furniture
  • Programmed heating rate set outside the kiln capabilities
  • Top bung left out during the total up cycle
  • Badly fitting (worn) top bung
  • Worn door seals
 
  Uneven heating imcExpander

More details..

  • Heating element(s) faulty
  • Top bung left out during the total up cycle
  • Badly fitting (worn) top bung
  • Worn door seals
  • Uneven placing of ware within the kiln chamber
  • Too densely packed ware in the chamber
 
  Kiln overfiring imcExpander

More details..

  • Main control contactor fused in
  • Thermocouple pushed back into the insulation
  • Incorrect programming for the type of firing being undertaken
 
  Increased firing time imcExpander

More details..

  • Ageing elements / broken elements
  • Supply voltage low
  • Worn door seals / top bung
 
  
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